Non-destructive disassembly of interference fit under wear conditions for sustainable remanufacturing

Journal article

Yeung, H., Ataya, S., Hassanin, H., El-Sayed, M., Ahmadein, M., A. Alsaleh, N., Ahmed, M. and Essa, K. 2023. Non-destructive disassembly of interference fit under wear conditions for sustainable remanufacturing. Machines. 11 (5), p. 538. https://doi.org/10.3390/machines11050538
AuthorsYeung, H., Ataya, S., Hassanin, H., El-Sayed, M., Ahmadein, M., A. Alsaleh, N., Ahmed, M. and Essa, K.
Abstract

Remanufacturing has been gaining increasing attention in the last few years as a part of green engineering. It is the process of restoring the original specifications of a given product utilizing a combination of new, repaired, and old parts. The present study investigates non-destructive disassembly of an interference fit pin-hub joint to enable the reuse of worn parts with the same loading capacity. The aim is to reduce the disassembly force while preventing plastic deformation and frictional damage on the contact surface to avoid fretting failure and enable further coating. A finite element model of a shaft/hub interference fit was developed, taking into account two cases of damage to the mating parts: deformation and corrosion. The results indicate that thermal disassembly is effective in reducing breaking force by 50% in deformed joints, whereas vibration waves are more suitable for corroded parts with increased friction. In addition, applying a low-frequency oscillation force to the axis of disassembly reduces the pulling out force by 5% and plastic deformation by 99% due to acoustic softening effects. Furthermore, using a heat flux simultaneously with vibration decreases the breaking force by 85%, indicating the higher effectiveness of thermal-aided disassembly and vibration-assisted disassembly in reducing the breaking force of corroded parts with increased friction. This study provides remanufacturing designers with efficient tools to weaken the interference fit and decrease the disconnecting force, ultimately reducing the cost and time required for the disassembly process.

KeywordsInterference fit; Press-fit pin-hub; Automated disassembly; Remanufacturing; Finite element analysis
Year2023
JournalMachines
Journal citation11 (5), p. 538
PublisherMDPI
ISSN2075-1702
Digital Object Identifier (DOI)https://doi.org/10.3390/machines11050538
Official URLhttps://www.mdpi.com/2075-1702/11/5/538
Publication dates
Print10 May 2023
Publication process dates
Accepted06 May 2023
Deposited10 May 2023
Accepted author manuscript
License
Publisher's version
File Access Level
Open
Supplemental file
File Access Level
Open
Output statusPublished
References

1. Yicong, G.; Shanhe, L.; Hao, Z.; Jianrong, T. A data-driven method of selective disas-sembly planning at end-of-life under uncertainty. J. Intell. Manuf. 2022, 34, 565–585.
2. Dan, Z.; Sen, L.; Xin, G.; Haihong, H. Nondestructive Surface Threshold Definition for Remanufacturing Disassembly of Interference Fit. Int. J. Precis. Eng. Manuf. 2022, 19, 1735–1743.
3. Dieudonné, E.; Offole, F.A.; Nkongho, A.J.A.; Ngayihi, A.C.V.A.; Njomoue, P.A.A.; Zanga, C.N. A study on the experimental investigation of low frequency vibration wave assisted disassembly of press-fit joints. J. Manuf. Process. 2020, 49, 70–81.
4. Hu, J.; Zhang, K.; Cheng, H.; Qi, Z. An experimental investigation on interfacial behavior and preload response of composite bolted interference-fit joints under assembly and thermal conditions. Aerosp. Sci. Technol. 2022, 103, 105917.
5. Abuzied, H.; Senbel, H.; Awad, M.; Abbas, A. A review of advances in design for dis-assembly with active disassembly applications. Eng. Sci. Technol. Int. J. 2021, 23, 618–624.
6. Zhu, J.; He, M. Product sustainable design information model for remanufacturing: a case study in the construction equipment industry. Int. J. Adv. Manuf. Technol. 2022, doi.org/10.1007/s00170-022-10002-y
7. Taghizadeh, H.; Chakherlou, T.N. Fatigue behavior of interference fitted Al-alloy 7075-T651 specimens subjected to bolt tightening. Proc. Inst. Mech. Eng. Part J. Mater. Des. Appl. 2019, 233, 1879–1893.
8. Radi, E.; Lanzoni, L.; Strozzi, A.; Bertocchi, E.J.A.M.M. Shaft-hub press fit subjected to bending couples: analytical evaluation of the shaft-hub detachment couple. Appl. Math. Model. 2017, 50, 135–160.
9. Hammond, R.; Amezquita, T.; Bras, B. Issues in the automotive parts remanufacturing industry: a discussion of results from surveys performed among remanufacturers. Int. J. Eng. Des. Autom. 1998, 4, 27–46.
10. Liu, Y.; Mol, J.; Janssen, G.J.S.M. Corrosion reduces wet abrasive wear of structural steel. Scr. Mater. 2015, 107, 92–95.
11. Soh, S.; Ong, S.; Nee, A.J.A.A. Design for assembly and disassembly for remanufacturing. Assem. Autom. 2016, 36, 12–24.
12. Mok, H.; Kim, H.; Moon, K.J.C. Disassemblability of mechanical parts in automobile for recycling. Comput. Ind. Eng. 1997, 33, 621–624.
13. Pedersen, N.L. Optimization of contact stress distribution in interference fit. In Proceed-ings of the 11th World Congress of Structural and Multidisciplinary Optimization, Sydney, Australia, 7–12 June 2015.
14. Zhou, D.; Xu, Y.; Gao, X.; Huang, H.-H. Experimental study on the reduction effect of pit texture on disassembly damage for interference fit. Res. Sq. 2020, 49, 70–81.
15. Wang, F.; Zhang, S.; Hao, S.; Shu, H. The Nondestructive Disassembly Method of In-terference Fit of Sleeve-Base Structure in the Case of Cooling Excitation. In Proceedings of the 6th International Conference on Sustainable Design and Manufacturing (KES-SDM 19), Budapest, Hungary, 4–5 June 2019.
16. Shaheen, M.A.; Foster, A.S.; Cunningham, L.S.; Afshan, S. Behaviour of stainless and high strength steel bolt assemblies at elevated temperatures—A review. Fire Saf. J. 2020, 113, 102975.
17. Sun, J.; Nitschke-Pagel, T.; Dilger, K. Influence of strain-hardening models and slopes on the predicted residual stresses in structural steel S235 weldments. J. Mater. Res. Technol. 2022, 19, 4044–4062.
18. Bengeri, M.; Mack, W. The influence of the temperature dependence of the yield stress on the stress distribution in a thermally assembled elastic-plastic shrink fit. Acta Mech. 1994, 103, 243–257.
19. Essola, D.; Amba, J.C.; Ngayihi Abbe, C.V.; Nkongho Anyi, J.I. Enhancement of metallic machine parts mechanical properties by the use of vibratory processing for oxide coated films formation and MoS2 solid lubricant coating deposit. Int. J. Mech. Mater. Eng. 2019, 14, 1–12.
20. Fridman, H.D.; Levesque, P. Reduction of static friction by sonic vibrations. J. Appl. Phys. 1959, 30, 1572–1575.
21. Gutowski, P.; Leus, M. The effect of longitudinal tangential vibrations on friction and driving forces in sliding motion. Tribol. Int. 2012, 55, 108–118.
22. Mikolainis, J.; Bakšys, B. Experimental investigation of interference fit connection of mechanical components. J. Vibroeng. 2012, 14, 73–78.
23. Langenecker, B. Effects of ultrasound on deformation characteristics of metals. Ultra-sonics 1966, 13, 1–8.
24. Wang, C.; Liu, Y.; Guo, B.; Shan, D.; Zhang, B.J.M. Acoustic softening and stress su-perposition in ultrasonic vibration assisted uniaxial tension of copper foil: Experiments and modeling. J. Mater. Des. 2016, 112, 246–253.
25. Madej, J.; Śliwka, M. Analysis of interference-fit joints. Mater. Today Proc. 2021, 11, 11428.
26. Croccolo, D.; De Agostinis, M.; Vincenzi, N. Design of hybrid steel-composite interference fitted and adhesively bonded connections. J. Adhes. 2012, 88, 19–25.
27. ISO 286-1:1988; Specification for ISO System of Limits and Fits, Part 1, Bases of Tol-erances, Deviations and Fits. 1993.
28. İrsel, G. Study of the microstructure and mechanical property relationships of shielded metal arc and TIG welded S235JR steel joints. Mater. Sci. Eng. 2022, 830, 142320.
29. Sen, S.; Aksakal, B. Stress analysis of interference fitted shaft–hub system under transient heat transfer conditions. J. Strain Anal. Eng. Des. 2004, 39, 407–417.
30. En 10025-2 Grade S235JR As-Rolled Condition (+ar)- Low Carbon Steel. Available online: https://matmatch.com/materials/minfm33118-en-10025-2-grade-s235jr-as... (accessed on 11 August 2022).
31. Gassama, D.; Diagne, A.A.; Yade, I.; Fall, M.; Faty, S. Investigations on the corrosion of constructional steels in different aqueous and simulated atmospheric environments. Bull. Chem. Soc. Ethiop. 2015, 1, 99–109.
32. Kocanda, D.; Jurczak, W.; Lunarska, E.; Swiatek, K. Effect of frictional-mechanical treatment of the low alloy steels on some exploitation properties in sea water simulated solution. Solid State Phenom. Trans. Tech. Publ. 2016, 250, 56–60.
33. Chu, N.; Ning, Y.; Yu, L.; Huang, Q.; Wu, D. A high-resolution and low-frequency acoustic beamforming based on Bayesian inference and non-synchronous measurements. IEEE Access 2020, 8, 82500–82513.
34. Antoni, N. Contact separation and failure analysis of a rotating thermo-elastoplastic shrink-fit assembly. Appl. Math. Model. 2013, 37, 2352–2363.

Permalink -

https://repository.canterbury.ac.uk/item/948q3/non-destructive-disassembly-of-interference-fit-under-wear-conditions-for-sustainable-remanufacturing

Download files

Accepted author manuscript
manuscript.v7_upload.pdf
License: CC BY 4.0

  • 67
    total views
  • 16
    total downloads
  • 0
    views this month
  • 0
    downloads this month

Export as

Related outputs

Designing lightweight 3D-printable bioinspired structures for enhanced compression and energy absorption properties
Harish, A., A. Alsaleh, N., Ahmadein, M., Elfar, A., Djuansjah, J., Hassanin, H., El-Sayed, M. and Essa, K. 2024. Designing lightweight 3D-printable bioinspired structures for enhanced compression and energy absorption properties. Polymers. 16 (6), p. 729. https://doi.org/10.3390/polym16060729
A novel vision-based multi-functional sensor for normality and position measurements in precise robotic manufacturing
Halwani, M., Ayyad, A., AbuAssi, L., Abdulrahman, Y., Almaskari, F., Hassanin, H., Abusafieh, A. and Zweiri, Y. 2024. A novel vision-based multi-functional sensor for normality and position measurements in precise robotic manufacturing. Precision Engineering. 88, pp. 367-381. https://doi.org/10.1016/j.precisioneng.2024.02.015
Optimisation of a novel hot air contactless single incremental point forming of polymers
Almadani, M., Guner, A., Hassanin, H. and Essa, K. 2024. Optimisation of a novel hot air contactless single incremental point forming of polymers. Journal of Manufacturing Processes. 117, pp. 302-314. https://doi.org/10.1016/j.jmapro.2024.02.042
Advancing safety and efficiency in critical infrastructure with a novel SOC estimation for battery storage systems: A focus on second life batteries
Al-Alawi, M., Cugley, J., Jaddoa, A. and Hassanin, H. 2024. Advancing safety and efficiency in critical infrastructure with a novel SOC estimation for battery storage systems: A focus on second life batteries.
Contactless single point incremental forming: Experimental and numerical simulation
Almadani, M., Guner, A., Hassanin, H., De Lisi, Michele. and Essa, K. 2023. Contactless single point incremental forming: Experimental and numerical simulation. The International Journal of Advanced Manufacturing Technology. https://doi.org/10.1007/s00170-023-12401-1
Hot-air contactless single-point incremental forming
Almadani, M., Guner, A., Hassanin, H. and Essa, K. 2023. Hot-air contactless single-point incremental forming. Journal of Manufacturing and Materials Processing. 7 (5), p. 179. https://doi.org/10.3390/jmmp7050179
Optimising surface roughness and density in titanium fabrication via laser powder bed fusion
Hassanin, H., El-Sayed, M., Ahmadein, M., A. Alsaleh, N., Ataya, S., Ahmed, M. and Essa, K. 2023. Optimising surface roughness and density in titanium fabrication via laser powder bed fusion. Micromachines. 14 (8), p. 1642. https://doi.org/10.3390/mi14081642
Hybrid finite element–smoothed particle hydrodynamics modelling for optimizing cutting parameters in CFRP composites
Abena, A., Ataya, S., Hassanin, H., El-Sayed, M., Ahmadein, M., A. Alsaleh, N., Ahmed, M. and Essa, K. 2023. Hybrid finite element–smoothed particle hydrodynamics modelling for optimizing cutting parameters in CFRP composites. Polymers. 15 (13), p. 2789. https://doi.org/10.3390/polym15132789
Embracing sustainable farming: Unleashing the circular economy potential of second-life EV batteries in agricultural applications
Al-Alawi, M., Cugley, J. and Hassanin, H. 2023. Embracing sustainable farming: Unleashing the circular economy potential of second-life EV batteries in agricultural applications.
Entrained defects and mechanical properties of aluminium castings
El-Sayed, M., Essa, K. and Hassanin, H. 2023. Entrained defects and mechanical properties of aluminium castings.
Review on engineering of bone scaffolds using conventional and additive manufacturing technologies
Mohammed, A., Jiménez, A., Bidare, P., Elshaer, A., Memić, A., Hassanin, H. and Essa, K. 2023. Review on engineering of bone scaffolds using conventional and additive manufacturing technologies. 3D Printing and Additive Manufacturing. https://doi.org/10.1089/3dp.2022.0360
Preparation of polylactic acid/calcium peroxide compo-site filaments for fused deposition modelling
Mohammed, A., Kovacev , N., Elshaer, A., Melaibari, A., Iqbal, J., Hassanin, H., Essa, K. and Memić, A. 2023. Preparation of polylactic acid/calcium peroxide compo-site filaments for fused deposition modelling. Polymers. 15 (9), p. 2229. https://doi.org/10.3390/polym15092229
Fabrication and characterization of oxygen-generating polylactic acid/calcium peroxide composite filaments for bone scaffolds
Mohammed, A., Saeed, A., Elshaer, A., Melaibari, A., Memić, A., Hassanin, H. and Essa, K. 2023. Fabrication and characterization of oxygen-generating polylactic acid/calcium peroxide composite filaments for bone scaffolds. Pharmaceuticals. 16 (4), p. 627. https://doi.org/10.3390/ph16040627
Using second-life batteries and solar power to help farms become energy efficient.
Al-Alawi, M., Cugley, J. and Hassanin, H. 2023. Using second-life batteries and solar power to help farms become energy efficient. Canterbury Christ Church University.
Chip formation and orthogonal cutting optimisation of unidirectional carbon fibre composites
Hassanin, H., Abena, A., Soo, L., Ataya, S., El-Sayed, M., Ahmadein, M., A. Alsaleh, N., Ahmed, M. and Essa, K. 2023. Chip formation and orthogonal cutting optimisation of unidirectional carbon fibre composites. Polymers. 15 (8), p. 1897. https://doi.org/10.3390/polym15081897
Fabrication and Optimisation of Ti-6Al-4V Lattice-Structured Total Shoulder Implants Using Laser Additive Manufacturing
Bittredge, Oliver, Hassanin, H., El-Sayed, M., Eldessouky, Hossam Mohamed, A. Alsaleh, N., Alrasheedi, Nashmi H., Essa, K. and Ahmadein, M. 2022. Fabrication and Optimisation of Ti-6Al-4V Lattice-Structured Total Shoulder Implants Using Laser Additive Manufacturing. Materials (Basel, Switzerland). 15 (9), p. e3095. https://doi.org/10.3390/ma15093095
Influence of Bifilm Defects Generated during Mould Filling on the Tensile Properties of Al−Si−Mg Cast Alloys
El-Sayed, M., Essa, K. and Hassanin, H. 2022. Influence of Bifilm Defects Generated during Mould Filling on the Tensile Properties of Al−Si−Mg Cast Alloys. Metals. 12 (1), p. e160. https://doi.org/10.3390/met12010160
Elastomer-based visuotactile sensor for normality of robotic manufacturing systems
Hassanin, H., Zaid, I., Halwani, M., Ayyad, A., Imam, A., Almaskari, F. and Zweiri, Y. 2022. Elastomer-based visuotactile sensor for normality of robotic manufacturing systems. Polymers. 14 (23), p. 5097. https://doi.org/10.3390/polym14235097
Techno-economic feasibility of retired electric-vehicle batteries repurpose/reuse in second-life applications: A systematic review
Hassanin, H., Al-Alawi, M. and Cugley, J. 2022. Techno-economic feasibility of retired electric-vehicle batteries repurpose/reuse in second-life applications: A systematic review. Energy and Climate Change. 3 (100086). https://doi.org/10.1016/j.egycc.2022.100086
Planning, operation, and design of market-based virtual power plant considering uncertainty
Hassanin, H., Ullah, Z., Arshad, Cugley, J. and Al-Alawi, M. 2022. Planning, operation, and design of market-based virtual power plant considering uncertainty. Energies. 19 (15), p. 7290. https://doi.org/10.3390/en15197290
The epistemic insight digest: Issue : Autumn 2022
Gordon, A., Shalet, D., Simpson, S., Hassanin, H., Lawson, F., Lawson, M., Litchfield, A., Thomas, C., Canetta, E., Manley, K. and Choong, C. Shalet, D. (ed.) 2022. The epistemic insight digest: Issue : Autumn 2022. Canterbury Canterbury Christ Church University.
Modeling, optimization, and analysis of a virtual power plant demand response mechanism for the internal electricity market considering the uncertainty of renewable energy sources
Ullah, Z., Arshad and Hassanin, H. 2022. Modeling, optimization, and analysis of a virtual power plant demand response mechanism for the internal electricity market considering the uncertainty of renewable energy sources. Energies. 15 (14), p. 5296. https://doi.org/doi.org/10.3390/en15145296
Interdisciplinary engineering education - essential for the 21st century
Gordon, A., Simpson, S. and Hassanin, H. 2022. Interdisciplinary engineering education - essential for the 21st century.
Multipoint forming using hole-type rubber punch
Hassanin, H., Tolipov, A., El-Sayed, M., Eldessouky, H., A. Alsaleh, N., Alfozan, A., Essa, K. and Ahmadein, M. 2022. Multipoint forming using hole-type rubber punch. Metals. 12 (3), p. 491. https://doi.org/10.3390/met12030491
Multistage Tool Path Optimisation of Single-Point Incremental Forming Process
Yan, Zhou, Hassanin, H., El-Sayed, M., Eldessouky, Hossam Mohamed, Djuansjah, Joy Rizki Pangestu, A. Alsaleh, N., Essa, K. and Ahmadein, M. 2021. Multistage Tool Path Optimisation of Single-Point Incremental Forming Process. Materials (Basel, Switzerland). 14 (22), p. e6794. https://doi.org/10.3390/ma14226794
Effect of runner thickness and hydrogen content on the mechanical properties of A356 alloy castings
El-Sayed, M., Essa, K. and Hassanin, H. 2021. Effect of runner thickness and hydrogen content on the mechanical properties of A356 alloy castings . International Journal of Metalcasting. https://doi.org/10.1007/s40962-021-00753-x
Parts design and process optimization
Hassanin, Hany, Bidare, Prveen, Zweiri, Yahya and Essa, Khamis 2021. Parts design and process optimization. in: Salunkhe, S., Hussein, H. and Davim, J. (ed.) Applications of Artificial Intelligence in Additive Manufacturing USA IGI Global. pp. 25-49
Micro-additive manufacturing technologies of three-dimensional MEMS
Hassanin, H., Sheikholeslami, G., Pooya, S. and Ishaq, R. 2021. Micro-additive manufacturing technologies of three-dimensional MEMS . Advanced Engineering Materials. https://doi.org/10.1002/adem.202100422
Machine learning applied to the design and inspection of reinforced concrete bridges: Resilient methods and emerging applications
Fan , W., Chen, Y., Li, J., Sun, Y., Feng, F., Hassanin, H. and Sareh, P. 2021. Machine learning applied to the design and inspection of reinforced concrete bridges: Resilient methods and emerging applications. Structures. 33, pp. 3954-3963. https://doi.org/10.1016/j.istruc.2021.06.110
Porosity, cracks, and mechanical properties of additively manufactured tooling alloys: A review
Bidare, P., Jiménez, A., Hassanin, H. and Essa, K. 2021. Porosity, cracks, and mechanical properties of additively manufactured tooling alloys: A review. Advances in Manufacturing. https://doi.org/10.1007/s40436-021-00365-y
Laser powder bed fusion of Ti-6Al-2Sn-4Zr-6Mo alloy and properties prediction using deep learning approaches
Hassanin, H., Zweiri, Y., Finet, L., Essa, K., Qiu, C. and Attallah, M. 2021. Laser powder bed fusion of Ti-6Al-2Sn-4Zr-6Mo alloy and properties prediction using deep learning approaches. Materials. 14 (8), p. 2056. https://doi.org/10.3390/ma14082056
3DP printing of oral solid formulations: a systematic review
Brambilla, C., Okafor-Muo, O., Hassanin, H. and ElShaer, A. 2021. 3DP printing of oral solid formulations: a systematic review. Pharmaceutics. 13 (3), p. 358. https://doi.org/10.3390/pharmaceutics13030358
Powder-based laser hybrid additive manufacturing of metals: A review
Hassanin, H. 2021. Powder-based laser hybrid additive manufacturing of metals: A review. The International Journal of Advanced Manufacturing Technology.
Micro-fabrication of ceramics: additive manufacturing and conventional technologies
Hassanin, H., Essa, K., Elshaer, A., Imbaby, M. and El-Sayed, T. E. 2021. Micro-fabrication of ceramics: additive manufacturing and conventional technologies. Journal of Advanced Ceramics. 10, pp. 1-27. https://doi.org/10.1007/s40145-020-0422-5
4D Printing of origami structures for minimally invasive surgeries using functional scaffold
Langford, T, Mohammed, A., Essa, K., Elshaer, A. and Hassanin, H. 2020. 4D Printing of origami structures for minimally invasive surgeries using functional scaffold. Applied Sciences. 11 (1), p. 332. https://doi.org/10.3390/app11010332
Reconfigurable multipoint forming using waffle-type elastic cushion and variable loading profile
Hassanin, H., Mohammed, M., Abdel-Wahab, A. and Essa, K 2020. Reconfigurable multipoint forming using waffle-type elastic cushion and variable loading profile. Materials.
3D printing of solid oral dosage forms: numerous challenges with unique opportunities
Hassanin, H. 2020. 3D printing of solid oral dosage forms: numerous challenges with unique opportunities. Journal of Pharmaceutical Sciences. https://doi.org/10.1016/j.xphs.2020.08.029
Design optimisation of additively manufactured titanium lattice structures for biomedical implants
El-Sayed, M.A., Essa, K., Ghazy, M. and Hassanin, H. 2020. Design optimisation of additively manufactured titanium lattice structures for biomedical implants. The International Journal of Advanced Manufacturing Technology. https://doi.org/10.1007/s00170-020-05982-8
4D Printing of NiTi auxetic structure with improved ballistic performance
Hassanin, H., Abena, A., Elsayed, M.A. and Essa, K. 2020. 4D Printing of NiTi auxetic structure with improved ballistic performance. Micromachines. 11 (8), p. 745. https://doi.org/doi.org/10.3390/mi11080745